How to Start HDPE Pipes Manufacturing Industry. Profitable Business Idea for High-Density Polyethylene Pipe Production.

High-density polyethylene pipe is strong, durable, flexible and lightweight. When fused together, HDPE offers a zero leak rate due to the seamless nature of the pipe system. HDPE pipe offers a more environmentally sustainable footprint because it is non-toxic, corrosion and chemical resistant, has a long lifespan, and is suitable for trenchless installation methods. HDPE ducts or HDPE pipes are specially manufactured electrical conduits made from graded raw materials like PE 63, PE 80 and PE 100.

Advantages of HDPE Pipes

HDPE pipe is an excellent choice for the production of superior physical and chemical properties of the pipe and pipe applications. HDPE pipe with a 60 year history of being used with success so far that day and every day steel, concrete and buried in history as alternatives to PVC Pipe. HDPE Pipe can be melted at high temperatures with a very high chemical and crack propagation resistance of HDPE (High Density Polyethylene - High Density Polyethylene) is produced with raw materials. High density polyethylene raw material PE80 Natural Gas Pipes are produced.

Handling – HDPE pipe is much easier to handle and install compared to other pipe materials, allowing for significant cost advantages and ROI. Because high-density polyethylene is about one-eighth the density of steel, it does not require the use of heavy lifting equipment during installation. HDPE’s flexibility allows for bending without the need for additional fittings and can be installed over uneven terrain easily in continuous lengths.

Reduced installation costs – HDPE is especially well suited for trenchless applications due to its seamless capabilities and flexible characteristics which allow for a bending radius of 20 to 25 times outside diameter of pipe. HDPE is commonly used in directional boring, plowing, river crossings, pipe bursting and sliplining. High-density polyethylene pipe systems require fewer fittings and can be welded into seamless leak-free pipe runs, allowing for significant savings in labor and equipment.

Heat-fused joints – HDPE pipe can be heat fused together to form a joint that is as strong as or stronger than the pipe itself while being virtually leak free. Butt fusion and electrofusion are the most common and reliable welding techniques used to weld high-density polyethylene and offer significant installation advantages compared to traditional pipe materials.

Corrosion and Chemical Resistance – HDPE pipe will not rust, corrode, tuberculate or support biological scale or growth, and has superb chemical resistance compared to traditional pipe materials. HDPE performs exceptionally well in mining, dredging and similar applications, outwearing many more costly piping materials, and offers excellent corrosion resistance to corrosive acids, bases and salts. HDPE is also unaffected by bacteria and fungi, offering resistance too many organic substances.

Few Indian Major Players are as under

·         Micro Powder Tech

·         Hindustan Plastic and Machine Corporation

·         Sunsai Pharma Equipments Private Limited

·         Shree Sai Extrusion Technik Pvt. Ltd.

·         Flytech Engineering

Market Outlook

Indian piping market is still unorganized to the tune of 40 per cent to 50 per cent but with growth of GDP and Per Capita Income – it will ultimately move to organised players. In last few year customers are moving from unbranded to branded quality pipes which is the key reason for growth of organized players.

High-density polyethylene (HDPE) or polyethylene high-density (PEHD) is a polyethylene thermoplastic made from petroleum. It takes 1.75 kilograms of petroleum (in terms of energy and raw materials) to make one kilogram of HDPE. HDPE is commonly recycled, and has the number "2" as its recycling symbol. The mass density of high-density polyethylene can range from 0.93 to 0.97 g/cm3. Although the density of HDPE is only marginally higher than that of low-density polyethylene, HDPE has little branching, giving it stronger intermolecular forces and tensile strength than LDPE. The difference in strength exceeds the difference in density, giving HDPE a higher specific strength. It is also harder and more opaque and can withstand somewhat higher temperatures (120 °C/ 248 °F for short periods, 110 °C /230 °F continuously).

In India, approximately ~% agriculture fields have proper irrigation facilities and the remaining ~% depends on monsoon for water supply. Government of India has been working on expanding water facilities for irrigation purpose, aiding the HDPE pipe market in India. The HDPE market is anticipated to increase from INR ~ billion in FY’2018 to INR ~ billion in FY’2022 at a CAGR ~% during FY’2018 – FY’2022.

High Density Polyethylene (HDPE) Market size was valued at approximately USD 60 billion in 2015 with gains of over 4% CAGR between 2016 and 2024.

The Global HDPE Pipes Market is expected to reach US$ 19.7 Bn by 2024, expanding at a CAGR of 4.7% during the forecast period 2016 to 2024.

HDPE pipes market is to witness substantial growth with increasing application for the HDPE pipes in various end use industries. HDPE pipes are polyethylene thermoplastic pipes used to transit gas, water for agriculture irrigation, drinking water supply, in sewage systems and others. HDPE pipes are corrosion resistant and recyclable. Thus, seen as the replacement to various metal pipes. HDPE pipes are cost effective, light in weight and considered as a preferred choice over traditional metal pipes.

The growth of global HDPE pipes market is fueled by growing demand from water irrigation systems in agriculture industry coupled with urbanization due to influx of middle class, resulting in upgrading, expansion and huge demand for infrastructural improvements and water supply across the globe. Further, HDPE pipes are widely used in sewage systems.

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